Poorman's EV
Transmission
Home
Traveling America
Present Updates
Electric Motorcycles
Racing
Transmission
Motor
Controller
Batteries
Adaptor
Charging
Wiring
Costs
Tests
Contact Us
Past Updates 05/06-10/06
Past Updates 07/05-04/06
Current Chevelle Specs

Powerglide 2 speed Automatic , Direct Drive
psptran2.jpg
The Powerglide is a favorite of racers because of its low rotating mass and parts availability

The transmission I chose for my Chevelle was a 2 speed automatic known as the Powerglide. It just happen to come with one installed. That's a big reason I chose the Chevelle. The Powerglide has become one of the racers favorite transmissions. The reason being its low rotating mass and its durability. When doing an EV conversion most go manual because they think it is more efficient. I want the Powerglide so I won't have to worry about shifting and clutches and such. Installing an Electric motor with a manual transmission you can go with the clutch and flywheel or you can go clutchless. There is difference of opinion from the experts on which is best. Before the Chevelle I converted a Kia to electric and went clutchless and it shifted fine and quick. And the installation was a lot simpler and quicker. Some conversion people go without a transmission at all but I believe that is not the way to go.
  So the 2 speed Powerglide Transmission is what I shall use. There will be lots of measuring and machining to do but I believe it will be worth it. I purchased the book " How to Build a Racing Powerglide" and another Powerglide book and read them and am learning how to modify and build the Powerglide.

The Powerglide's internal mass is small
Powerglide
I will also modify the Powerglide to be Direct Drive and run without the torque converter

Powerglide all bolted to Electric Motor and tested
psppowerplant.jpg
Information on building a Powerglide without a torque converter is limited, talk to all you can

What I did to my Powerglide
 
I cut the torque converter in half with a band saw and had a machine shop torch out the center part that turns the tranny pump. Cut off the tranny input shaft to meet up with the electric motor shaft. Designed piece of metal to connect motor to tranny input shaft and tranny pump. Had machine shop weld it up. Cut stator support off of front pump with band saw. Drilled holes in front pump for more lubrication for thrust washer. Took out 2 of the five reverse frictions and the wave steel and replaced with 3 steels. High drum was left all original and never disassembled. Will modify next time I tear down the tranny. (This  has now been modified. On my 4th 1/8 mile run, the original  cast clutch hub exploded in many pieces. I replaced it with a lightened steel clutch hub and installed grooved racing frictions. Also removed the wave steels and replaced with regular steels and readjusted clearance to race specs.) Installed Transgo kit to make Full Manual and drilled holes in metal spacer between valve body halfs. Did "not" install higher pressure spring. I used all the original seals and rings and did not want the higher pressure at this time. Removed rear pump and governor and installed roller bearing Governor support. When I can afford it I will install cast aluminum deep pan and roller bearing tail housing. (This has now been done. The roller bearing tail housing and aluminum deep pan have been installed as of 10/06) Removed cooler bypass valve and downshift timing valve from front pump. Pluged up cooler lines. (Not sure of this procedure, but I thought I read it somewhere) I have been told that a small hose should be connected between in and out cooler lines when not using a cooler. Removed filter and running without one for less restriction.  Futher modifications depends on how this one lasts on the track. This was the first time I ever attemped to build or modify an automatic transmission. Anyone could do this if they read and study the books on the Powerglide. A Poorman does not Give Up! 

GE Motor to Powerglide
paintshoptranny.jpg
Not a bad match

First contemplations of how to adapt
psadapt2.jpg
The poorman must take the time to plan something and then do it without hesitation

My first adaptor shaft from Motor to Powerglide
psadapt8.jpg
The bolt holding the shaft and the motor coupler eventually broke and I had to have it welded up

Here's what happened to the original Clutch Hub
pspclutchhub2.jpg
The was replaced with a steel lightened Hub