Poorman's EV
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Past Updates 05/06-10/06
Past Updates 07/05-04/06
Current Chevelle Specs

   I really can not afford the price of a decent size DC Motor Contorller for the Chevelle, so I have been experiementing  with some different ideas that I have had.
 

   First, the one I am presently using. I rate this Controller at 3000 Amps. 2000 Amps Continous. I call it the DBSCC01 (Dual Battery System Contactor Controller, Model 1).
 
 

The High Voltage System Voltage Selector
pspb14.jpg
Just copper bolts imbedded in oak wood with enough space in between to allow time to release

The DBSCC01's 2000 Amp Contactors are to the left
pspbirdseyebatts.jpg
They open and close according to the position of the High Voltage System Voltage Selector

The Low Voltage System Batteries
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6V GC Battery and 12V Orbital supplies idle and slow speeds to the GE Motor

The DBSCC01's Schematic
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Will update this a little better in the future

Video of Voltage Selector

Video of Voltage Selector with Contactors

Video of Voltage Selector with Motor Online

Video of Dash Guages while moving Voltage Selector. A full 72V is applied to motor & Powerglide

A brief description of how this controller is used when making a 1/8 mile run or just accellerating from a stop light. 
 
  The runs went like this, turn the key on and 6V is applied to the motor, press the pedal lightly and 12V is applied to the motor. These batteries are used to get to the staging lights. Once staged, I hold the brake and the motor is pulling 300 amps while 6V is applied. Once I see the first yellow light, I press the pedal and apply 12V to the motor, pulling 600 to 800 amps. When I see the last yellow light before the green light, I floor it and the 12V contactor releases and the 48V contactor pulls and away I go. This is if I have the Voltage Selector in the 48V mode. As soon as the amps drop back, a couple of seconds, I move the Voltage Selector to the 72V mode and a little tire squeal is heard and the speed picks up. Then I press the Field Weakening button on the dash with my finger and the speed picks up more. Then I shift to drive and more acceleration, and then the Field Weakening button on the dash to the end of the run.

The Salt Water Imersion Controller
CAUTION! THIS CONTROLLER COULD PRODUCE HARMFUL GASSES!
 

Gas Pedal Released, Minimum Plate Exposure
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Small Steel Cable runs from Gas Pedal to top of Controller. Raises&lowers Insulators between plates

1000 Amp SWIC (Salt Water Imersion Controller)
pspcontr2.jpg
This Picture is with Gas Pedal Fully Depressed and Maximum Plate Exposure